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Designing
Introduction about the last, Foot, Footwear
in relation to the Design and Pattern Engineering.
Demonstrate and practise of drawing free hand
3Dsketches of different shoe and importance
of colour combination.
To understand the principles of designing
and pattern cutting and the importance of accurate
patterns for the production.
To understand the sequence of process involved
in the design and pattern cutting section.
Demonstrate and practise the developement
of inner, outer and mean from the last of a
Court shoe by taping method.
Develop design of a classic Court Shoe on
the last.
Demonstrate and practise the developement
of patterns of the above design for the production
(net and allowance)by direct and mixed method.
Development of Classic Gibson design on the
last.
Development of Sectional Pattern of Gibson.
Development of Classic Oxford Design on the
last.
Development of Sectional Pattern on the same.
Development of Gents Casual Design
with Elastic and its Sectional Patterns.
Developement of True Mock Design (Italian
Style) on the last.
Development of Sectional Patterns
of the same and setting of punches of different
seams.
Clicking
Introduction about the machines of the clicking
section and the section as a whole.
To understand the principle functions, maintanance
of the different machines in Clicking and Materials
Department.
To understand the sequence of operation and
the machinery involved in the process.
Operate once all the machines in the section.
To demonstrate actual layout of the component
on paper.
To demonstrate cutting of the Upper and Bottom
component by the machine seeing the material
consumption point of view.
To demonstrate about the splitting of the
upper component by the splitting machine.
To demnostrate about the shank attachment
by riveting machine.
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Designing
Development of Bottom Patterns
of the Last / Footwear for Production.
Introduction to Grading of Patterns
by Hand and Machine.
Practical Training and Theoretical details
about Grading of shoe component by machine.
Clicking
To demonstrate about the skiving of the bottom
component.
To demonstrate aboutt the moduling of the
insole.
To explain the advantages and disadvantages
of hand and machine cutting.
To explain why the leather is most suitable
material for the footwear industry.
To explain the properties and qualities of
leather.
To explain the latest techniques for the manufacture
bof leather from raw material to finish product.
To explain about the other upper materials
which is used in footwear industry nowadays.
To explain about the other bottom mterials
which is used in the footwear industry.
To explain about the selection and grading
of material while purchasing leather.
To explain about the material consumption
standard and how to calculate the material consumption's
standard also the different measurement system.
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Closing
Introduction about the footwear, type of upper
ad assembly of upper in the closing department.
To demonstrate the range of preparatory tools,
equipment's and machines available for the upper
and lining material.
Knowledge of upper and lining material.
Demonstarte use of main operations, test pieces,
perforations.
Explain theory of upper preparation like checking
of cut components, marking, punching, perforating,
embossing.
Get trainees to practice on flat / post bed
single needle sewing machine.
Explain the theory of skiving, types of skives
and detailed information about skiving machines
like parts of machines, adjustment of the machines.
Get trainees to practice on flat / post bed
single needle sewing machine on synthetic /
leather materials.
Practice for stitch length adjustment on flat
bed / post bed sewing machine; needle fixing,
threading and maintanence of sewing machines
etc.
Explain the theory of threads, property of
ideal thread; thread construction, finish and
sewing thread numbering.
Explain the theory of reinforcement, top line
and edge treatment.
Explain the need for various skilled hand
operations in closing.
Demonstrate and practice stitch of marking
of machine.
Demonstrate and practice folding by machine
/ hand.
Give examples of backers, hand skiving and
adhesion in closing for temporary and permanent
bond.
Explain the theory of types of seams, stitch,
facing, boxing, graining, bucking etc
Explain purpose of adhesive, type of adhesive
and methods of application.
Practice on double needle flat / post / sewing
machines, heavy-duty flat / post bed sewing
machines.
Demonstrate hand eyeleting, trim and buckle
attachement.
Prepare the project on different types of
skive, edge treatment and types of seams.
Bottoming
Introduction about the bottoming machines
and the section as a whole.
To understand the principle functions, maintenance
of the different machines in lasting and making.
To understand the sequence of operation and
the machinery involved in the process.
Emphasis on installation and study of systems
of the machines like electronic, pneumatic etc.
Emphasis on accurate insole attaching back
parts moulding etc., demonstrate, exercise and
practise the same.
Demonstrate, exercise and practice forepart
lasting machine after learning the setting and
maintenance of the machines.
Demonstrate, exercise and practice side and
seat lasting machines after learning the setting
and maintenance of the machines. |
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Closing
Explain the theory of needles, parts of needle,
size of the needles and needles and needles
point styles.
Stitching methods, detail information about
sewing machines and its classification.
Relationship between sewing machine needles
and threads.
General sewing recommendation for the footwear
industry.
Practice on binding, cording, igzag, eyeleting,
seam rubbing and tapping, lamination machines
etc.
Preparation of children derby, Girl T-bar
shoe uppers.
Sequence of operations requires for different
styles, for easy construction (like COURT, GIBSON,
OXFORD, BROGUE, CASUAL, and MOCK etc.)
Process flow chart according to article, layout
of the machines in the closing department.
Preparation of the LADIES COURT SHOE
UPPERS, GENTS DERBY, OXFORD SHOE UPPERS.
To undestand the production planning and work
study.
To undertand the quality standard, quality
control during process and zero defect production.
Production of GENTS BROGUE, MOCCASSIN SHOE
UPPERS.
To understand the proper procedure on latest
technique for set up of closing department like
FOF, TOYOTA, KANBAN and hand
on system.
Knowledge on latest development in closing
machinery.
Closing
Explain the advantages / disadvantages of
the heat setting process.
Explain the importance of proper roughing,
pounding and cementing. To practice the same.
Demonstrate sole attaching and heel attaching
exercise and practice the same.
Outline and demonstrate the importance of
an acceptable quality standard to be achieved
in the final product.
To explain the effect of accurte pattern cutting,
clicking, closing on the lasting process. How
poor insole moulding and positioning affects
the lasting process. Various lasting systems
for different constructions.
Full production of different articles in different
materials on the machines with time and work-study.
Every trainee manufactures minimum six pairs
in a week.
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| Project
& Industrial visit / training |
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